Leaky clutch master cylinder (2024)

What year is it?

It's probably the rear seal, the one closest-to the lever. The "I've got no $" fix is a rebuild kit, available from Yamaha, or an aftermarket kit from someone like K&L, either online or possibly the local bike shop, probably needing to be ordered.

A question: is it leaking off the end of the clutch lever? Dripping off the ball on the lever end? That would indicate the above.

The leak can be an internal one, no loss of fluid, which apparently is not your case, this would mean that the clutch wouldn't work very-well if at-all. It shows as a lack of tension as the lever comes-back to the lever without resistance, or it comes-back almost-to the lever before any resistance is felt. In other words, the clutch won't disengage. Since you apparently are riding the bike, this isn't it.

My opinion, I buy a new clutch master cylinder. A rebuild kit may-not fix your problem if you have a worn cylinder. Then you're out the cost of the rebuild kit, and you still need to buy a new master cylinder. Like Clint says in 'Dirty Harry,' "do ya feel lucky?" (I left out the 'punk.')

As far as I'm aware 1985-2007, front brake and clutch master cylinders, all the same, all-years. Of course you need a clutch master cylinder for the clutch, and a front brake master cylinder for the front brake.

Sean Morley [emailprotected] probably has all these parts in-stock, and if you buy from him, you can get his assistance in any questions you may-have, or if something isn't going right, he can coach you through it.

Ron Ayres Yamaha: $141 for the new master cylinder. Part #1 in this fiche.
2006 Yamaha V-MAX 1200 (VMX12V) Front Master Cylinder 2 | Ron Ayers

Master Cylinder Sub Assy

2KW-W2645-00-00

Retail Price: $176.99

Your Price: $140.36

A rebuild kit OEM Yamaha is $31 (above link) so a considerable savings. Part #2, the same fiche.

Cylinder Kit, Master (Clutch)

2KW-W0099-00-00

Retail Price: $39.99

Your Price: $30.94

Buy four copper flat washers for the hydraulic hose:

Washer, Plate

90201-10118-00

Retail Price: $3.05

Your Price: $2.15

You only-need two, but, they're inexpensive, and it's a good practice to replace them when you remove the hose from the master cylinder. Same flat washers fit the brake master cylinder and the brake hoses, and the brake splitter, and the calipers. Have you ever dropped a nut/bolt, and had it successfully hide from you, never to-be seen again? That's why you buy four.

You can keep the old flat copper washers, and check them for flatness, it's not-uncommon for the washer to distort a bit from the hose fitting. You can lightly-sand the distortion off, and anneal them for a few seconds with a propane torch, and stick 'em in your spares drawer, be sure to label them so you know what they are. However, I suggest using new pieces.

About the only thing you need if you don't have one, is a l-o-n-g nose pair of internal-expanding snap-ring pliers. I've actually used a strong and long straight pick to remove the snap-ring, you only have to get one end unseated, and then you can work the ring off like a can-opener, to remove it from the groove. However, if you have a pair of snap-ring pliers, unless the steel snap-ring is horribly-corroded, they make the job easier. Make sure that the nose of the snap-ring plier is long-enough to reach the ring, and that the nubs on the tips are small-enough to fit the holes on the ends of the snap-ring. A too-short nose, or a too-big pair of nubs, and the pliers are useless.

If you're going the rebuild route, I use a piece of 180 or 220 wet-or-dry sandpaper. I wrap it around the end of a 3/8" long socket extension so that the coiled sandpaper is a snug fit in the master cylinder bore. Using a cordless drill, I have an adapter to fit the 3/8" socket, for the drill, Harbor Freight sells a set of 1/4", 3/8", & 1/2" adapters for probably $5. About 30 seconds is all you need to ream the bore. Us a solvent to clean it well, then use a bit of DOT #4 brake fluid in the bore, and slip-in your new piston assembly. Make sure that the snap-ring is well-seated. I usually use a 1/4" socket set to use a deep socket to fit the cylinder bore, and to evenly push-in the snap-ring, to seat it, you can usually feel/hear it 'click' into-place. However, you can also just use a long screwdriver, just make sure that the snap-ring is fully-expanded into the groove, when you push-in the snap-ring, and it hits the groove. Take a good look at the size of the snap-ring before you insert it, and you will know when it properly-fits the bore groove.

Fill the reservoir, bleed the system, and you're good to-go.

Notes on what works for me:

I usually remove from the handlebar, the master cylinder if I'm attempting a rebuild. I use a bench vise to hold it to use the snap-ring pliers. That way I can control the possible brake fluid spillage onto bodywork, you do-know DOT #3 and DOT #4 is corrosive to your paint, yes? I use a bulb syringe or a regular syringe, or a Mityvac to empty the master cylinder before I begin working. Loosening the banjo bolt, the bolt holding the clutch hydraulic hose, will also present a possible brake fluid spill ruining your paint job. Also, watch for brake fluid dripping-from the hose once you disassemble things. I find a roll of baling wire is great for tying-up hoses, to stop them from leaking everywhere, make sure the end is above the handlebar. Save the coathangers!

I keep a full can of WD-40 or CRC 5-56 and a big roll of paper towels to quickly remove by dilution and mopping-up, any spilled brake fluid.

A word about bleeding:
I find doing a reverse-bleed is the easiest, quickest way to successfully-bleed a clutch master cylinder or a brake master cylinder. Here's a link about it if you are unfamiliar with it, including how-to make your own syringe tool to do it, using a grocery store 'flavor-injector' and several pieces from your local auto parts store, and/or the hardware store.

Clutch slave cylinder replacement | Yamaha Star V-Max VMAX Motorcycle Discussion Forum (vmaxforum.net)

I fill the side of the clutch master cylinder where the hydraulic hose attaches, and then the washers and the hose, before I install the clutch master cylinder to the handlebar. If you're doing the reverse-bleed you do not need to fill the clutch master cylinder reservoir. This is an excellent time to drain the entire line and to replace the fluid. Because there is a supply of brake fluid in the clutch slave cylinder which you won't be able to remove unless you remove the slave cylinder itself, to invert it so all the brake fluid can drain-out, leaving the slave cylinder in-place will not entirely-empty the system of old fluid. If you want to do that, you need to order one of the engine gaskets for where the access to the slave cylinder is, part #19:

2006 Yamaha V-MAX 1200 (VMX12V) Crankcase Cover 1 | Ron Ayers

Gasket, Crankcase Cover 2

3JP-15461-01-00

Retail Price: $6.49

Your Price: $3.64

Since you're doing the master cylinder, make one mess, and be done with it. You don't have-to do this if you don't want-to, unless what you get out of the clutch slave cylinder is molasses-like and then the slave cylinder should be purged of nasty old fluid.

The clutch slave cylinder replacement is described in the link. This is another case of, "should I try a rebuild of the slave cylinder, or should I buy a new one?"

Part #27:
Push Lever Complete

1FK-16381-11-00

Retail Price: $126.99

Your Price: $99.25

Part #29:
Push Lever Seal Kit

26H-W0098-00-00

Retail Price: $36.99

Your Price: $26.64

That covers it, ask questions if you have any.

Leaky clutch master cylinder (2024)

FAQs

Can you drive with a leaking clutch master cylinder? ›

Of course you can drive a car with a leaking master cylinder. You may not be able to stop it though. It would be very unwise to do this, but it can be and has been done.

How do you know if your clutch master cylinder is leaking? ›

Low or dark clutch fluid

If the liquid in the reservoir looks dark or has bits floating in it, your clutch master cylinder has an issue. Watch for air bubbles when you bleed the clutch, too. Bubbles mean air is getting inside, and they usually show up because of a leak or busted seal somewhere in the master cylinder.

Can a clutch master cylinder go bad without leaking? ›

Can a clutch master cylinder be bad without leaking? In most cases, if your clutch master cylinder fails, this is due to a leak of fluid or air somewhere along the clutch and transmission systems. Because these are closed systems, they are typically only compromised when outside air or fluid gets in.

How to drive with a bad clutch master cylinder? ›

You should not continue to drive with a bad clutch master cylinder. The problem can make the vehicle difficult or nearly impossible to shift. Furthermore, it's possible to eventually damage other parts of the vehicle if the bad master cylinder causes you to force the transmission into gear.

How bad is a master cylinder leak? ›

Brake fluid is low: A car's master cylinder is responsible for supplying hydraulic pressure to the brakes. If it is leaking fluid, that pressure is reduced, and the brakes may not work as well as they should.

How many miles does clutch master cylinder last? ›

On average, a clutch master cylinder can last anywhere from 40,000 to 60,000 miles, but with proper maintenance, it can last much longer.

How do I know if its the clutch or master cylinder? ›

If you press the clutch pedal and it feels extremely loose or has no resistance at all, it may indicate a problem with the master cylinder. This could be due to a loss of hydraulic pressure caused by a faulty cylinder. A defective master cylinder may exhibit a gradual deterioration in clutch performance over time.

Is there a way to test a clutch master cylinder? ›

Lastly, conduct a pressure test by attaching a pressure gauge to the fluid line and pressing the clutch pedal several times. The pressure should increase and drop accordingly. If the pressure is too low or abnormal, you may need a replacement.

What kills the clutch master cylinder? ›

More often than not, a clutch master cylinder problem happens because the brake fluid is leaking, which is why it's important to regularly check the level in the reservoir and make sure it sits at the full line.

What happens if you get air in your clutch master cylinder? ›

It is necessary if air gets into the clutch, leading to a spongy clutch pedal and a slipping clutch that can't fully engage.

Do I need new clutch or master cylinder? ›

When the pedal is soft or spongy. If at any point in your driving you notice that the clutch pedal is lighter and easier to depress than before, this is another symptom that indicates that the clutch pedal should be replaced. This is because the clutch master cylinder has air in it, so the pedal starts to feel softer.

What are the symptoms of a worn clutch master cylinder? ›

The most probable and obvious symptoms are spongy clutch pedal, gear clashing or hard gears when shifting, hydraulic leakages, low hydraulic fluid pressure in the system due internal leaks and hising sound when pressing the clutch pedal.

Can you vacuum bleed a clutch master cylinder? ›

Place the rubber stopper (hooked to the vacuum source) over the opening in the master cylinder. While holding the stopper flush against the opening, begin to pull a vacuum in the system until the stopper is sealed. Continue to pull a vacuum to about 25-28” Hg.

How long does it take to replace a clutch master cylinder? ›

2 hours would be ample....as you're supplying the parts. If you're watching or helping it goes up from there.

Can I drive without a clutch master cylinder? ›

If the clutch master cylinder fails entirely, you won't be able to change gears at all. Even if you're at the point where it's just difficult to shift, you don't have as much control over the vehicle, which can be dangerous—at this point it's vital to see a mechanic.

What happens when the clutch master cylinder goes out? ›

The clutch master cylinder is a vital component of your manual transmission system. It converts the pressure from your foot on the clutch pedal into hydraulic pressure that engages and disengages the clutch. If it fails, you may experience difficulty shifting gears, clutch slippage, or even a loss of power.

What happens when clutch fluid leaks? ›

Common signs of a clutch fluid leak are difficulty shifting or grinding noises while shifting, clutch pedal staying close to the floor, and dirty or low clutch fluid. Bar's Leaks Hydraulic Manual Clutch Fluid with Stop Leak stops small leaks (adding fluid once per month) and medium leaks (adding fluid once per week).

How much does it cost to fix a clutch leak? ›

Clutch repairs range between $500 and $2,500 for an average price of $1,500. The rate varies depending on the damage, clutch, and vehicle model.

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